Car Shock Absorber Welding Machine | Capacitor Discharge Projection Welder DR-45000-16003

Specifications

Model #DR-45000-16003
Rated CapacityKVA60
Power SupplyV/Φ/HZ380/3/50
Max. Primary CurrentA158
Secondary Empty VoltageV20~28.5
Max. Working PressureKN1.005
Dimension(LxWxH)mm850x1422x2187

01

Rigid Frame Design with Flexible Installation

The rigid steel frame ensures structural stability for stable operation. Integrated casters and leveling feet allow easy repositioning and precise installation on the production line, while the compact design saves valuable production floor space.

02

Heron Patented Diamond Guide Mechanism

The patented diamond guide mechanism features two-stage pre-pressing and controlled pressure sequencing to protect workpiece projections during welding. The optimized guiding structure delivers smooth movement, stable welding force, and consistent weld quality across different materials and production conditions.

03

Quick-Change Electrode Assembly

The modular electrode assembly uses a quick-lock design for fast replacement and setup changes. Precision-machined electrode surfaces improve current transfer and extend electrode life. Standard Heron electrode components are readily available, while precision locating pins ensure accurate and repeatable part positioning.

04

Integrated Pneumatic & Cooling System

The integrated pneumatic unit provides independent pressure adjustment and stable air supply. G1 stainless steel piping ensures reliable operation and easy maintenance. Separate cooling circuits for the electrodes and transformer provide a stable 10 L/min cooling flow for continuous production. Dedicated service ports simplify cleaning and maintenance, reducing downtime.

05

Mechanical Safety Protection System

The welding area is fully guarded with mechanical interlocks, emergency stop locking, and dedicated maintenance mode protection. The design prevents unintended operation during inspection and servicing, supporting safe production and workplace safety compliance.

06

Insulated Modular Tooling Design

The insulated tooling design isolates the fixture from the machine body to prevent unwanted current paths and protect key components. Quick-change modular tooling allows fast product changeover and supports multiple clamp models on one machine, reducing tooling investment. The

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