HARDWARE INDUSTRY SOLUTION
Advanced Solution for the Hardware Chain
Hardware manufacturing is advancing toward mass customization, high automation, and zero-defect production. As a pioneer in welding and riveting solutions, Heron solves critical hardware welding challenges in water pumps, wire grids, supermarket shelves, and building materials.
INDUSTRY PAIN POINTS
Two Overarching Joining Challenges
We found that regardless of product type — water pumps, shelves, or wire grids — the pain converges on two systemic problems every manufacturer is wrestling with.
01
Aesthetic Damage in Thin Sheet Riveting
Traditional spot welding on supermarket shelf base plates and sheet metal brackets causes visible burn marks, dents, and thermal distortion, ruining the surface finish.
02
Dissimilar Material Welding Challenges
Traditional welding processes are difficult to guarantee joint performance, prone to intermetallic compound formation and joint embrittlement.
OUR SOLUTIONS
Joining technology for every hardware part
30 years of metal joining expertise distilled into four systemic capabilities — from stable current control to data closure, running through every machine and line we deliver for the hardware welding industry.
MFDC Spot & Projection Welding
Precise energy control ensures weld spots are full, smooth, and without spatter, precisely matched to steel, copper alloys, etc.
Capacitor Discharge Welding
With only 2-8ms discharge time, heat is highly concentrated at the weld point, with surrounding materials almost unaffected.
Butt Welding & Seam Welding
Precisely matched to bottom plate, stiffener, thick wires, and dissimilar hardware welding alloys.
WHY CHOOSE HERON
Engineered advantages that scale
01
Energy Efficient
MFDC and CD technologies deliver maximum weld energy directly to the joint, lowering power consumption and peak electrical loads.
02
100+ Hardware Database
25 years of expertise across stainless steel, carbon steel, copper alloys, etc. Input material and thickness — Heron system can quickly recommend accurate optimal parameters.
03
Cost Efficiency
Durable machine components, reduced wear parts and energy-saving technology lower total cost of ownership across product life cycle.
04
Industry 4.0 Ready
Advanced connectivity, real-time quality monitoring and full process trace-ability for modern automated smart manufacturing.
DEDICATED EQUIPMENT
Hardware Machine Series
Dedicated machines across — water pumps, supermarket shelves, wire grids, sheet metal brackets, building materials, and pipes, etc. Filter by series to find the matched process variant.
Water Pump Welding Machine | MFDC Spot Welder DB-280-25009
Water Pump Welding Machine | Capacitor Discharge Welder For Water Pump Outlet DR-60000-25001
Water Pump Welding Machine | High-Efficiency Capacitor Discharge Welder With 8 Station DR-60000-18001
Metal Shelf Welding Machine | MFDC Automatic Welder For Supermarket Shelf ZA0-F16028
Metal Shelf Welding Machine | MFDC Multi Spot Welder For Supermarket Shelf DB-440-19005
Metal Shelf Welding Machine | MFDC Multi Spot Welder With 26 Heads For Supermarket Shelf DB-660-15008
Wire Mesh Welding Machine | AC Welder For Refrigerator Wire Frame DN-200-19003
Wire Mesh Welding Machine | Automatic Welder For Refrigerator Wire Frame
Wire Mesh Welding Machine | Automatic Multi Spot Welder With Wire Feeder For Preformed Wall Frame DN-200-16006
CASE STUDIES
Proven results on the line
Real deployment results for hardware manufacturers worldwide.
Water Pumps
Heron’s 8-station capacitor discharge welder concentrates heat precisely at the weld point for water pump blade production, delivering consistent, high-strength joints at scale.
Stainless Steel
Heron’s automatic capacitor discharge welder joins stainless steel strip with fast, concentrated energy discharge — built for continuous, high-volume hardware production.
Wire Frames
Heron’s multi-spot welder with automatic wire feeder is purpose-built for wire frame and mesh manufacturing, delivering efficient, reliable welds for preformed wall frames and grids.
ENGINEERING CONSULTATION
Send Your Part Drawings to Our Process Engineers
Within 48 hours, our engineer will return a preliminary proposal including recommended process, takt-time estimate, machine configuration, and investment range.
PROCESS CONSULTATION
+86 (020)87813325
info@heronwelder.com
HEADQUARTERS
No.63 Xin Yi Road, Taiping Town, Conghua District, Guangzhou China