Capacitor Discharge Projection Welder For Automotive Stamping Parts

Capacitor Discharge Projection Welder For Automotive Stamping Parts 1
Capacitor Discharge Projection Welder For Automotive Stamping Parts 2

Customer: Tier 1 Supplier 

Industry Applications: Automotive A,B,C Pillar

Application Materials: Hot-stamped steel, Galvanized steel

Customer Situation: 

The customer needs to increase production capacity, minimize investment in equipment for automation and achieve production flexibility to produce high-quality A, B, C pillars parts.

Capacitor Discharge Projection Welder For Automotive Stamping Parts 3
Capacitor Discharge Projection Welder For Automotive Stamping Parts 4

Heron Solution:

To address the customer’s issue, we introduced the medium voltage capacitor discharge resistance welding technology, using customized capacitors (lower ESR, ESL), resulting in slower capacitor decay, lower heat generation and longer service life.

Economic Impact: Increased weld quality – voltage control accuracy can reach 1V, ensuring stable and controllable quality of the finished product.

Social Impact: Safer welding process – good rigidity makes it less likely for parts to slip when welding.

Environmental Impact: Shorter charging time – reducing energy consumption.

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